Residential High-Rises 15,000+ MT Delivered Completed 2023

CIDCO Mass Urban Housing Scheme (Mega Infrastructure Undertaking)

Taloja, Kharghar & Dronagiri, Navi Mumbai, Maharashtra
Client / EPC: City and Industrial Development Corporation (CIDCO) / EPC Consortia

Supplied over 15,000 metric tonnes of primary steel for CIDCO's landmark mass housing initiative in Navi Mumbai, one of India's largest transit-oriented affordable residential development schemes.

Engineering Metrics
Tonnage Delivered
15,000+ MT
Primary Steel Grades
Fe 500D / Fe 550D TMT Rebars, IS 2062 Precast Steel Inserts
Governing Standards
IS 1786:2008 • IS 13920:2016 • IS 456:2000 • NBC 2016
Logistics & 4-Branch Network
Chennai (HQ Depot), Mumbai, Ahmedabad & Bangalore
Quality Verification
100% MTC (EN 10204 3.1) & NABL Tested
CIDCO Mass Urban Housing Scheme (Mega Infrastructure Undertaking) - Sarvottam Steel Supply
Supply Scope Massive supply of primary TMT reinforcement rebars, precast connection plates, and tunnel formwork tie rods for multi-tower mass residential townships.
Primary Mill Route Certified (SAIL • JSW • TATA)
1. Executive Overview & Undertaking Scale

Engineering & Strategic Scope

The CIDCO Mass Housing Scheme is one of the largest transit-oriented affordable housing projects in the world, constructing over 90,000 residential tenements across Navi Mumbai nodes like Taloja, Bamandongri, and Kharghar. The project leverages advanced precast concrete technology to achieve accelerated construction speeds.

2. Architectural Significance & Structural Concept

Architectural Expression & Spatial Dynamics

The townships are designed around transit corridors, providing integrated living with community schools, health centers, and commercial retail within walking distance of suburban railway stations and metro stops.

3. Technical & Engineering Challenges Overcome

Structural Rigor & Critical Environmental Criteria

01

Immense Scale and Logistics Throughput: Delivering over 1,500 tonnes per month with strict delivery window synchronization for precast yard casting beds.

02

Precast Tolerance Precision: Rebar cages for precast wall panels and floor hollow-core slabs required precise bar bending within +/- 3mm tolerances to fit automated steel moulds.

03

High Coastal Salinity Durability: Proximity to Thane Creek and Arabian Sea tidal creeks necessitated high corrosion resistance with low impurity steel.

4. Metallurgical Bill of Materials Supplied

Supplied Grades & Application Matrix

Material / Item Specification & Standards Structural Application
Primary Fe 500D & Fe 550D TMT Rebars IS 1786:2008, 8mm to 25mm Automated precast wall panels, slab meshes, and monolithic building cores
Precast Embedment Plates & Lifting Loops IS 2062 Grade E250 Hot-Dip Galvanized Precast panel-to-panel structural connection inserts and erection loops
High-Strength Tie Rods & Formwork Anchor Steel High-Tensile Alloy Steel Class 8.8 High-pressure aluminum formwork wall tie assemblies
5. Quality Assurance & Inspection Regime

Testing Protocols & MTC Certification

Every heat tested for robotic weldability and cold bendability over 180-degree pins
100% verification of bar diameter, rib height, and mass per meter within BIS tolerances
Automated computerized dispatch tracking with digital MTC verification
6. Landmark Highlights & Performance Records

Key Execution Milestones

15,000+ Metric Tonnes delivered across multiple township sectors
Continuous supply supporting rapid monolithic precast and aluminium formwork casting cycles
Strict metallurgical consistency ensuring flawless robotic precast mesh fabrication
Awarded consistent supplier commendations for uninterrupted site supply logistics
Procurement & Supply

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Primary producers: SAIL, JSW, Tata, Jindal
100% EN 10204 3.1 Mill Test Certificates
Karapakkam OMR Depot 24-hr turnaround
Trailer-mounted crane offloading available
4 National Branches & Central Depot Logistics • Chennai • Mumbai • Ahmedabad • Bangalore

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