Airports & Transit 8,200+ MT Delivered Completed 2024

BMRCL Namma Metro Yellow Line (RV Road – Bommasandra Corridor)

Bengaluru, Karnataka
Client / EPC: Bangalore Metro Rail Corporation Ltd. (BMRCL) / Infrastructure EPC

Massive supply of certified high-ductility rebar packages and fabricated steel sections for the 18.8 km elevated Yellow Line transit corridor connecting RV Road to the electronics city industrial belt in Bommasandra.

Engineering Metrics
Tonnage Delivered
8,200+ MT
Primary Steel Grades
Fe 500D / Fe 550D TMT Rebars, IS 2062 E350 Viaduct Plates
Governing Standards
IS 1786:2008 • IS 2062 • IRS Bridge Rules • BMRCL DDC Manual
Logistics & 4-Branch Network
Chennai (HQ Depot), Mumbai, Ahmedabad & Bangalore
Quality Verification
100% MTC (EN 10204 3.1) & NABL Tested
BMRCL Namma Metro Yellow Line (RV Road – Bommasandra Corridor) - Sarvottam Steel Supply
Supply Scope Pier cap reinforcement steel, elevated viaduct pier cages, and station structural steel roof trusses.
Primary Mill Route Certified (SAIL • JSW • TATA)
1. Executive Overview & Undertaking Scale

Engineering & Strategic Scope

The Yellow Line of Bengaluru's Namma Metro is a landmark 18.8 km elevated mass rapid transit corridor designed to de-congest the Hosur Road and Electronics City tech corridor. The project features 16 elevated stations and India's pioneering double-decker flyover at the Central Silk Board junction, where vehicular traffic runs on the lower deck and metro trains operate on the upper deck.

2. Architectural Significance & Structural Concept

Architectural Expression & Spatial Dynamics

The infrastructure integrates complex multi-tier viaduct geometry into dense urban arterial corridors. The elevated stations feature cantilevered steel gull-wing roofs that extend over the platform edges, maximizing natural ventilation while protecting commuters from monsoon downpours with minimum ground footprint.

3. Technical & Engineering Challenges Overcome

Structural Rigor & Critical Environmental Criteria

01

High Dynamic Cyclic Loading: Elevated viaducts experience continuous braking and acceleration load cycles from 6-car metro trainsets, necessitating steel with extreme fatigue endurance.

02

Double-Decker Torsional Loads: At the Central Silk Board intersection, pier caps withstand concurrent vehicular and rail loads, requiring tightly spaced Fe 550D shear stirrups with 135-degree seismic hooks.

03

Congested Urban Logistics: Steel dispatches had to navigate severe Bengaluru arterial traffic, requiring just-in-time delivery directly to mobile launching girder cranes.

04

Zero Tolerance on Dimensions: Pier reinforcement cages were pre-fabricated to millimeter tolerances to ensure precise alignment with segment guide pins.

4. Metallurgical Bill of Materials Supplied

Supplied Grades & Application Matrix

Material / Item Specification & Standards Structural Application
Primary Fe 500D & Fe 550D TMT Rebars IS 1786:2008, 12mm to 40mm Monolithic cast pier shafts, pier caps, and portal beam reinforcement
IS 2062 Grade E350 Heavy Structural Steel Plates IS 2062:2011 Grade E350 BR/BO Special composite steel girder spans over national highway crossings
Structural Hollow Sections (RHS / SHS) IS 4923 Grade YSt 310 Elevated passenger platform canopy frames and concourse stairways
5. Quality Assurance & Inspection Regime

Testing Protocols & MTC Certification

Proof stress and UTS/YS ratio strictly maintained > 1.15 to prevent brittle fracture
IRS Concrete Bridge Code Clause 4.5.3 compliance for corrosion and rebar cover integrity
Complete heat-wise chemical spectroscopic batch analysis provided with every consignment
6. Landmark Highlights & Performance Records

Key Execution Milestones

8,200+ Metric Tonnes delivered across multiple elevated package reaches
Custom-cut and pre-bent bar bending schedules (BBS) to reduce on-site congestion
Stringent ultrasonic and yield stress testing compliant with Indian Railway Standards (IRS)
Supplied critical steel for India's first double-decker elevated road-cum-metro flyover at Central Silk Board
Procurement & Supply

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Primary producers: SAIL, JSW, Tata, Jindal
100% EN 10204 3.1 Mill Test Certificates
Karapakkam OMR Depot 24-hr turnaround
Trailer-mounted crane offloading available
4 National Branches & Central Depot Logistics • Chennai • Mumbai • Ahmedabad • Bangalore

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