Urban Elevated Expressway & Flyover Steel Girder Erection
Heavy infrastructure steel supply for multi-lane elevated urban expressways, featuring curved steel tub girders and high-ductility rebar engineered for heavy traffic throughput and high seismic resistance.
Engineering & Strategic Scope
Urban elevated expressways bypass congested city junctions, providing high-speed corridors for commuters and heavy freight. Sarvottam Steel supplied heavy structural steel plates and high-yield rebar packages for major elevated flyovers featuring curved steel-concrete composite bridge decks.
Architectural Expression & Spatial Dynamics
The flyovers feature curved steel tub girders that match tight urban road alignments with minimal visual clutter. The smooth bottom soffit of the steel tub girders provides a clean, modern aesthetic over street level intersections.
Structural Rigor & Critical Environmental Criteria
Tight Horizontal Radius Curvature: Curved bridge spans experience combined bending and high torsional moments, requiring internal K-type diaphragm steel frames.
Heavy Axle Overload Resistance: Indian highway traffic includes heavily overloaded multi-axle freight trucks, requiring fatigue-resistant flange-to-web welded connections.
Restricted Street-Level Launching: Construction over live traffic required pre-fabricated steel girder segments lifted into place using high-capacity mobile cranes during midnight traffic diversions.
Supplied Grades & Application Matrix
| Material / Item | Specification & Standards | Structural Application |
|---|---|---|
| IS 2062 Grade E350 Structural Steel Plates | IS 2062:2011 Grade E350 BO/BR, 12mm to 50mm | Trapezoidal steel tub girders, cross-beams, and pier cap bearing stools |
| Primary Fe 550D High-Ductility TMT Rebars | IS 1786:2008, 12mm to 36mm | Bored pile foundations, pier shafts, and composite bridge deck slabs |
| Class 10.9 High-Strength Friction Grip (HSFG) Fasteners | IS 3757 / IS 4000 Dacromet-coated | Field splicing of curved tub girder sections |
Testing Protocols & MTC Certification
Key Execution Milestones
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Procuring Steel for a High-Rise, Transit Viaduct, or Industrial Facility?
Upload your project bar bending schedules (BBS), structural drawings, or bill of materials (BOQ). Our senior metallurgical and structural estimators will calculate optimal cutting lengths, bundle weights, and deliver commercial mill pricing within 2 to 4 hours.
