Heavy Industrial & Infrastructure 7,100+ MT Delivered Completed 2023

Urban Elevated Expressway & Flyover Steel Girder Erection

Metropolitan Expressway Corridors
Client / EPC: State Highways Department / National Infrastructure EPCs

Heavy infrastructure steel supply for multi-lane elevated urban expressways, featuring curved steel tub girders and high-ductility rebar engineered for heavy traffic throughput and high seismic resistance.

Engineering Metrics
Tonnage Delivered
7,100+ MT
Primary Steel Grades
IS 2062 E350 Heavy Plates, High-Ductility Fe 550D TMT, HSFG Bolts
Governing Standards
IS 2062:2011 • IRC:24 • IRC:112 (Concrete Bridges) • MORTH
Logistics & 4-Branch Network
Chennai (HQ Depot), Mumbai, Ahmedabad & Bangalore
Quality Verification
100% MTC (EN 10204 3.1) & NABL Tested
Urban Elevated Expressway & Flyover Steel Girder Erection - Sarvottam Steel Supply
Supply Scope Steel tub girders, pier cap reinforcement, composite deck rebar, bearing stools, and crash barrier anchors for multi-tier urban flyovers.
Primary Mill Route Certified (SAIL • JSW • TATA)
1. Executive Overview & Undertaking Scale

Engineering & Strategic Scope

Urban elevated expressways bypass congested city junctions, providing high-speed corridors for commuters and heavy freight. Sarvottam Steel supplied heavy structural steel plates and high-yield rebar packages for major elevated flyovers featuring curved steel-concrete composite bridge decks.

2. Architectural Significance & Structural Concept

Architectural Expression & Spatial Dynamics

The flyovers feature curved steel tub girders that match tight urban road alignments with minimal visual clutter. The smooth bottom soffit of the steel tub girders provides a clean, modern aesthetic over street level intersections.

3. Technical & Engineering Challenges Overcome

Structural Rigor & Critical Environmental Criteria

01

Tight Horizontal Radius Curvature: Curved bridge spans experience combined bending and high torsional moments, requiring internal K-type diaphragm steel frames.

02

Heavy Axle Overload Resistance: Indian highway traffic includes heavily overloaded multi-axle freight trucks, requiring fatigue-resistant flange-to-web welded connections.

03

Restricted Street-Level Launching: Construction over live traffic required pre-fabricated steel girder segments lifted into place using high-capacity mobile cranes during midnight traffic diversions.

4. Metallurgical Bill of Materials Supplied

Supplied Grades & Application Matrix

Material / Item Specification & Standards Structural Application
IS 2062 Grade E350 Structural Steel Plates IS 2062:2011 Grade E350 BO/BR, 12mm to 50mm Trapezoidal steel tub girders, cross-beams, and pier cap bearing stools
Primary Fe 550D High-Ductility TMT Rebars IS 1786:2008, 12mm to 36mm Bored pile foundations, pier shafts, and composite bridge deck slabs
Class 10.9 High-Strength Friction Grip (HSFG) Fasteners IS 3757 / IS 4000 Dacromet-coated Field splicing of curved tub girder sections
5. Quality Assurance & Inspection Regime

Testing Protocols & MTC Certification

100% radiographic inspection of all transverse butt welds in girder tension flanges
Ultrasonic examination of plate laminations per ASTM A578 Level II
Verification of high torque tension in HSFG bolts using calibrated torque wrenches
6. Landmark Highlights & Performance Records

Key Execution Milestones

7,100+ MT high-strength steel supplied for tight-radius urban elevated flyover curves
Heavy E350 steel plates fabricated into enclosed trapezoidal steel tub girders
High-ductility Fe 550D rebar packages for high-capacity single pier foundations
Stringent non-destructive testing (NDT) ensuring 100-year infrastructural design life
Procurement & Supply

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Primary producers: SAIL, JSW, Tata, Jindal
100% EN 10204 3.1 Mill Test Certificates
Karapakkam OMR Depot 24-hr turnaround
Trailer-mounted crane offloading available
4 National Branches & Central Depot Logistics • Chennai • Mumbai • Ahmedabad • Bangalore

Procuring Steel for a High-Rise, Transit Viaduct, or Industrial Facility?

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